Compact Laminate – effective machining
Compact Laminates, such as HPL, hard paper or hard fabric, are typical examples of duroplastics. Especially High-Pressure-Laminates (HPL) have a wide range of applications due to their design and robust physical properties. This is evident in sectors such as furniture, kitchen and trade fair booth construction, in facade construction and also in the sanitary sector. Since Compact Laminates usually consist of melamine or phenolic resin impregnated papers or wood fibres, their machining is always associated with high tool wear. The use of diamond cutting materials from Leitz is the solution in this case.
The solutions from Leitz
Processing with quality tools
Router cutter Diamaster PRO Z 1 and Z 2: With slightly positive cutting angle for maximum chip removal
Router cutter Diamaster PLUS Z 2: For neutral cutting behaviour with alternating cutting angle
Router cutter Diamaster PLUS Z 2: With negative cutting angle for perfect edges when grooving
Drill HW-solid Z 2: For break-out-free holes in HPL on both sides
Panel sizing sawblade RazorCut PLUS: For high feed rates and perfect edges
Panel sizing sawblade Diamaster PLUS: For perfect cutting edges and a long tool life
Scoring sawblade KON/FZ Excellent: Suitable for the main circular sawblade for perfect cutting edges
Profile router cutter Diamaster PRO Z 2: For perfect 45° bevels at top and bottom
Profile router cutter Diamaster PRO Z 2: The specialist for convex profiles for edge formation
V-Nut router cutter Diamaster PRO Z 1: Especially for engraving and V-grooving
Router cutter Diamaster PRO Z 1 and Z 2
Quality & Productivity
With slightly positive cutting angle for maximum chip removal.
- Perfect cutting results
- Long tool life
- 2-3 times resharpenable
- Slightly positive shear angle for best chip removal
- DP basic cutting edge suitable for ramp plunging
- Coordinated tool programme with diameters of 5, 6 and 8 mm in Z 1 and with diameter 8, 10 and 12 in Z 2
- For all conventional machines
- Available from stock
- Diamond-tipped
Router cutter Diamaster PLUS Z 2
Productivity & Efficiency
For neutral cutting behaviour with alternating cutting angle.
- High feed speeds
- Long tool life
- 5-8 times resharpenable
- Alternating shear angle for neutral cutting behaviour during grooving and sizing
- Diamond plunging edge
- Excellent stability thus particularly suitable for cutting HPL
- Coordinated tool programme with diameters 14 and 16 mm
- For all conventional machines
- Available from stock
- Diamond-tipped
Router cutter Diamaster PLUS Z 2
Productivity & Efficiency
With negative cutting angle for perfect edges when grooving.
- High cutting performance
- Long tool life
- 5-8 times resharpenable
- Negative shear angles for tear-free edges when grooving
- Excellent stability thus particularly suitable for cutting HPL
- The cutting pressure supports workpiece clamping for small machined parts in the nesting process
- Coordinated tool programme with diameter 14 and 16 mm
- For all conventional machines
- Available from stock
- Diamond-tipped
- Breakout free bore holes
- Long tool life
- High stability
- Special cutting edge geometry
- Polished gullet area
- Multiple times resharpenable
- Coordinated tool programme in the diameter range 3-10 mm
- For all conventional machines
- Available from stock
- Finish-cut quality
- High feed speeds
- Low noise
- Special cutting edge geometry
- Irregular tooth pitch
- Use in combination with DP scorer recommended
- Multiple times resharpenable
- For splitting individual panels or flat panel stacks up to 60 mm thick
- Diameter range 250-450 mm
- Available from stock
- HW cutting material
Panel sizing sawblade Diamaster PLUS
Productivity & Quality
For perfect cutting edges and a long tool life.
- High cutting performance
- Long tool life
- 5-8 times resharpenable
- Filled laser ornaments
- Diameter range 300-450 mm
- For all conventional panel-sizing and sizing saws
- Available from stock
- Diamond-tipped
Scoring sawblade KON/FZ Excellent
Productivity & Quality
Suitable for the main circular sawblade for perfect cutting edges.
- High cutting performance
- Long tool life
- 5-8 times resharpenable
- Suitable for main circular sawblade
- Diameter 180 mm
- Available from stock
- Diamond-tipped
Profile router cutter Diamaster PRO Z 2
Quality & Efficiency
For perfect 45° bevels at top and bottom.
- High processing quality
- Long tool life
- 2-3 times resharpenable
- Flexible bevelling 45° top and bottom up to a material thickness of 13 mm
- Suitable for rapid plunging
- For all conventional machines
- Available from stock
- Diamond-tipped
Profile router cutter Diamaster PRO Z 2
Quality & Efficiency
The specialist for convex profiles for edge formation.
- Perfect cutting results
- Long tool life
- 2-3 times resharpenable
- Suitable for rapid plunging
- Coordinated tool programme R9 and R16
- For all conventional machines
- Available from stock
- Diamond-tipped
V-Nut router cutter Diamaster PRO Z 1
Quality & Productivity
Especially for engraving and V-grooving.
- Perfect processing results
- Long tool life
- 2-3 times resharpenable
- For engraving and V-grooving
- For all conventional machines
- Available from stock
- Diamond-tipped
